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Efficiency Improvement of Residential Textile Drying Apparatuses

Project Focus:

Current drying technology is very costly (consuming ~ 5-6% of total household electrical energy) and energy efficient designs are in high demand, especially in the EU.  The focus of this project is to better understand drying physics in order to aid in the design of higher efficiency dryers.


Condenser Dryer Layout

The current apparatus allowing us to study drying thermodynamics is modeled after a condenser-type dryer, used primarily in the EU.  The schematic shown below displays the layout of a typical condenser dryer.  The main advantages of using this setup over American versions is that the system air is not discharged to the environment, but is recirculated and dehumidified using an air-to-air heat exchanger, which means that some portion of the heat can be recovered and not wasted.  This overall produces a more efficient dryer.



 

Dryer Test Stand

We have built a test stand that is capable of independently controlling the temperature, humidity, and pressure of the drying air entering the drum.  This test stand can be used to explore optimal thermodynamic states for drying air.  A schematic of the test stand is shown below.  Currently, all components are installed with the exception of the steam injector.



 

Below is an image of the system undergoing construction:




If you would like to see more pictures of the entire system click here:
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Dryer Test Stand Capabilities:

  • Volumetric flow rates from 135 to 250 m3/hr
  • Air Temperatures up to 180 oC
  • Humidities ratios down to 0.000375 kg water / kg dry air
  • Drum Vacuum down to 12.2 psia
 

Involved Students:


Michael Cochran   May 2006 - Present

Dominic Pedotto   May 2006 - September 2006

Jacob Wieneke     May 2006 - December 2006